BASA Ball

Client: BASA Ball
Role: Product Design / CAD / Prototyping
Timeline: 2023
Tools: Fusion 360, FDM 3D Printing,

Overview

BASA Ball is an early-stage startup developing a paddle-based variation of Spikeball. I was brought in to translate a loose concept into a manufacturable CAD system and playable prototype that could support patent filing and manufacturer conversations.

My Role

I served as the project’s design and technical lead, responsible for:

CAD modeling for prototyping and manufacturing reference
Rapid 3D printing and physical iteration
Preparing visuals for patent documentation
Consulting with injection mold manufacturers

CAD modeling

Hook
- Helped come up with a unique design for a functional hook thats asthetically please
- Iterated with inventor – translating ideas into a model
Parts
- Turned basic design requirements into measurements
- used Fusion 360 to design 8 unique pieces to compose entire product
  - Designed with tolerances
  - Incorporated premium mechanical furnishings
Visuals
- Added color and logos to parts to establish brands
- Created netting aspects to visualize final product

Prototyping

Parts
- 3D printed each individual part for mechanical and design inspection
- Iterated and locked in a tolerance for parts to connect
- Figured out how to break parts into pieces in order to fit onto build plate
  - Epoxied pieces together
  - Designed splint to strengthen the connection point
Prototype
- built entire net for
  - test play
  - visuals for Kick Starter
Patent support: Generated clear CAD views and worked directly with the patent lawyer to provide correct angles and documentation.
Playable prototype: 3D printed and assembled the full net system, culminating in real-world testing in the park.

Consulting

Patent support: Generated clear CAD views and worked directly with the patent lawyer to provide correct angles and documentation.
Mass manufacturing: Aided in discussions with Chinese injection mold manufacturers for design and material considerations